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Aerotech Industries
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Ultrasonic Welding Machine

Ultrasonic Welding Machine

Plastic Welding Machine

Ultrasonic Plastic Welding Machine For Plastic Toys

Ultrasonic Plastic Welding Machine For Plastic Toys Specification

Insulation Grade
Class F

Efficiency
95%

Power
2000 W Watt (w)

Welding Area
100 mm2 Square Meter (m2)

Usage
Welding plastic toys and components

Arc Current
Adjustable Volt (v)

Input Current
9 A

Frequency
20 kHz Kilohertz ( KHZ )

Motor Type
Not applicable (ultrasonic system)

Dimension (L*W*H)
550 mm x 450 mm x 1200 mm Millimeter (mm)

Type
Ultrasonic Plastic Welding Machine

Function
Plastic welding by ultrasonic energy

Voltage
220 V Volt (v)

Condition
New

Pulse Frequency
20,000 Hz Hertz (HZ)

Cooling Method
Air cooling

Weight
90 Kg Kilograms (kg)

Output Current
Adjustable Watt (w)

Material
Mild Steel (Body) & Stainless Steel (Components)

Operation Mode
Automatic/Semi-automatic

Weld Time
0.01 - 9.99 seconds (adjustable)

Color
Blue & Silver

Display Type
LCD screen

Cycle Counter
Yes

Overload Protection
Available

Application
Plastic Toys, Automotive, Electronics, Consumer Goods, etc.

Control Panel
Digital microprocessor-based

Sound Proofing
Available

Welding Horn Material
Titanium

Fixture Table
Height Adjustable

Ultrasonic Plastic Welding Machine For Plastic Toys Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
10 Days

About Ultrasonic Plastic Welding Machine For Plastic Toys

An Ultrasonic Plastic Welding Machine with 15 kHz frequency and 3200 Watts (W) of power is a robust and highly capable industrial tool designed for the efficient and strong bonding of thermoplastic parts. This specific configuration is chosen for particular applications where higher power and a deeper weld penetration are required.

Advanced Microprocessor Controls

The ultrasonic welding machine features a digital microprocessor-based control panel, letting operators finetune parameters for accuracy and repeatability. The user-friendly LCD display makes monitoring and setting adjustments straightforward, minimizing operator training and downtime, and ensuring consistent welding results.

Versatile Application Range

From plastic toys and automotive components to electronics and consumer goods, this welding machine offers remarkable adaptability. Its wide compatibility is complemented by adjustable weld time, automatic or semi-automatic modes, and adjustable current and arc voltage, accommodating both delicate and robust plastic assemblies.

Enhanced Safety and Operator Comfort

Equipped with a soundproof enclosure, overload protection, and a height-adjustable fixture table, this machine prioritizes safety and convenience. The cycle counter helps in effective monitoring of production runs, while air cooling and high insulation grade ensure long-term machine reliability and operator safety.

FAQ's of Ultrasonic Plastic Welding Machine For Plastic Toys:

Q: How does the ultrasonic plastic welding machine operate?

A: The machine uses ultrasonic vibrations transmitted through a titanium horn to generate localized heat, melting and joining plastic components without the need for adhesives or external heat sources. Controlled by a digital microprocessor and adjustable parameters, the process ensures strong, precise joints.

Q: What types of plastics and products can this machine weld?

A: Designed for versatility, this machine can weld most thermoplastic materials found in toys, automotive components, electronics, and consumer goods, provided the parts fit within the 100 mm2 welding area and are compatible with ultrasonic welding.

Q: When should I use automatic versus semi-automatic operation modes?

A: Automatic mode is ideal for high-volume, repetitive tasks, maximizing throughput and uniformity. Semi-automatic mode offers more control to the operator and is useful for specialized assemblies or when variations in parts require manual intervention.

Q: Where is this machine commonly installed?

A: It is commonly used in manufacturing facilities, assembly lines, and workshops in industries such as toy manufacturing, automotive, electronics, and consumer goods, particularly where precise, clean, and consistent plastic welding is essential.

Q: What are the main benefits of ultrasonic welding for plastic toys and components?

A: Ultrasonic welding produces strong, precise, and clean joints quickly, enhancing production efficiency. It eliminates the need for solvents, adhesives, or external heat, reducing material costs, cycle time, and environmental impact.

Q: How is weld time adjusted on this machine?

A: Weld time can be set between 0.01 and 9.99 seconds using the digital control panel, allowing operators to tailor the process to different material thicknesses and join requirements for optimal results.

Q: What safety features are provided in this ultrasonic welding machine?

A: The machine is equipped with soundproofing to reduce noise, overload protection to prevent damage and injuries, and an adjustable height fixture table to ensure comfortable, ergonomic operation.