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Aerotech Industries
GST : 24BZNPV6318R1ZB

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Ultrasonic Welding Machine

Ultrasonic Welding Machine

Plastic Welding Machine

Ultrasonic Plastic Welding Machine For Plastic Parts

Ultrasonic Plastic Welding Machine For Plastic Parts Specification

Insulation Grade
Class F

Type
Ultrasonic Plastic Welding Machine

Function
Ultrasonic Plastic Bonding and Sealing

Output Current
Stepless Control Watt (w)

Motor Type
Pneumatic

Power
2000 W Watt (w)

Usage
Plastic Parts Welding

Dimension (L*W*H)
540 mm 370 mm 1200 mm Millimeter (mm)

Rod Diameter
16 mm

Cooling Method
Air Cooled

Input Current
10 A

Efficiency
High Efficiency

Pulse Frequency
Variable Hertz (HZ)

Frequency
20 kHz Kilohertz ( KHZ )

Weight
80 kg Kilograms (kg)

Condition
New

Welding Area
Up to 120 mm2 Square Millimeter (mm2)

Voltage
220 V AC Volt (v)

Material
Steel & Aluminum

Display Type
Digital LCD

Control System
Microprocessor Based

Pressure Range
0.1-0.6 MPa

Operation Mode
Manual / Semi Automatic

Safety Features
Overload Protection, Emergency Stop

Welding Time Range
0.01-9.99 sec

Amplitude Adjustability
Adjustable (10%-100%)

Noise Level
< 70 dB

Horn Material
Titanium Alloy

Mounting
Floor Standing

Ultrasonic Plastic Welding Machine For Plastic Parts Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
10 Days

About Ultrasonic Plastic Welding Machine For Plastic Parts

An Ultrasonic Plastic Welding Machine with 15 kHz frequency and 3200 Watts (W) of power is a robust and highly capable industrial tool designed for the efficient and strong bonding of thermoplastic parts. This specific configuration is chosen for particular applications where higher power and a deeper weld penetration are required.

Advanced Microprocessor Control

Equipped with a state-of-the-art microprocessor-based control system, this ultrasonic welding machine ensures precise parameter management and process reliability. The digital LCD display allows operators to set and monitor all important values, reducing human error and increasing operational consistency.

Titanium Alloy Horn for Durability

The horn is crafted from high-grade titanium alloy, offering superior durability and efficiency in ultrasonic transmission. This material choice ensures stable performance, longer machine life, and consistently strong bonds in plastic parts.

Adjustability and Ease of Operation

Designed with user convenience in mind, the machine features easily adjustable amplitude (10-100%), pressure controls (0.1-0.6 MPa), and welding times (0.01-9.99 sec). Its manual and semi-automatic operation modes cater to various production needs, making it versatile for small batch or continuous use.

FAQ's of Ultrasonic Plastic Welding Machine For Plastic Parts:

Q: How does the ultrasonic plastic welding process work in this machine?

A: This machine utilizes high-frequency ultrasonic vibrations (20 kHz) to generate localized heat at the interface of the plastic parts. Under controlled pressure, the materials soften and fuse together without the need for adhesives, creating a reliable bond within seconds.

Q: What are the main benefits of using a titanium alloy horn for welding?

A: A titanium alloy horn provides excellent ultrasonic energy transmission, durability, and resistance to wear. This ensures consistent energy delivery, prolonged tool life, and superior welding quality over time.

Q: When should I adjust the amplitude and pressure settings?

A: Adjust the amplitude (10%-100%) and pressure (0.1-0.6 MPa) based on the type and thickness of the plastic parts being welded. Fine-tuning these settings helps achieve optimal weld strength and prevents material damage.

Q: Where can this ultrasonic welding machine be installed?

A: The machine is designed for floor-standing installation, making it suitable for manufacturing plants, workshops, and production lines in industries requiring plastic parts assembly and sealing.

Q: What safety features does the machine offer during operation?

A: Safety features include overload protection and an emergency stop button, which safeguard operators and equipment during unexpected conditions or power surges.

Q: How do I operate the machine in manual versus semi-automatic mode?

A: Manual mode allows the operator to control each welding cycle, providing flexibility for intricate or custom tasks. Semi-automatic mode supports repetitive operations with minimal intervention, increasing productivity for batch production.